Membrane filtration explained: How membrane separation works and what membrane filters actually do
Water scarcity, tighter regulations, and emerging contaminants like PFAS (per- and polyfluoroalkyl substances) are putting communities and industries under pressure worldwide. Membrane filtration is one of the key technologies for addressing these challenges, and the membrane technology market is growing to match. According to Global Water Intelligence, global desalination capacity has grown 40 percent since 2020, and water recycling capacity has grown by as much as 52 percent¹. This trend shows that processes like reverse osmosis (RO) and ultrafiltration (UF) are becoming increasingly important for drinking water, process water, and water reuse.
Membrane filtration: Definition, function, and structure at a glance
Membrane filtration is a separation process in which a membrane acts as a selective barrier: it lets certain components of a water or process stream pass through while holding others back. Membrane function is based on selective separation, allowing certain substances to pass through the membrane while retaining others depending on membrane characteristics. A few related terms often get used interchangeably: a membrane process refers to the application of membrane-based separation techniques, while membrane separation refers to the selective separation achieved by the membrane. Membrane technology is the umbrella term for all applications in which membranes are used to treat water or process fluids. Institutions worldwide, including the World Health Organization (WHO), emphasize the importance of reliable water treatment for ensuring drinking water quality².
Key membrane processes: Reverse osmosis, ultrafiltration, and more
Membrane filtration covers several pressure-driven techniques, plus integrated processes, which differ mainly in membrane characteristics and, in turn, the degree of separation they achieve. Each of these membrane processes has its own application area – from drinking water treatment to industrial process water treatment to seawater desalination.
Design and operation: From membrane modules to systems
Individual membranes aren't operated in isolation; they're grouped into membrane systems (also called filtration systems): modules bundle numerous membrane elements – such as hollow-fiber, flat-sheet, or spiral-wound designs – into compact units with a defined active filter area. Several modules are then combined into skids – pre-assembled units that include not just the membrane modules but also the frame structure, piping, instrumentation, and often the system controls, and that can be integrated as a whole into existing plants with relative ease. Individual components thus come together into complete membrane systems that can be configured, depending on requirements, with multiple treatment stages to achieve specific treatment objectives.
Several operating factors are critical to the performance of such systems: operating pressure has to be matched to the specific application, and flux – the permeate flow rate per membrane area – mainly determines throughput and energy consumption. Fouling can significantly reduce performance and increase energy demand, as independent research on fouling mechanisms in reverse osmosis membranes shows³. Fouling mostly refers to the deposit of substances on the membrane surface, which, depending on the cause, shows up as particulate fouling, biological fouling (biofilm formation), organic fouling, or scaling from inorganic deposits such as calcium and magnesium salts. Regular cleaning cycles are therefore essential to limit the effects of fouling and extend membrane life. That's exactly why getting the membrane system design right from the start is so critical: it influences not just initial performance but, crucially, the total cost of ownership (TCO) over the system's entire service life.
Selection criteria: UF or RO?
Where particles, microorganisms, or macromolecules are the focus, ultrafiltration technology is often sufficient. Where dissolved salts or low-molecular-weight contaminants need to be removed, reverse osmosis technology is often the preferred solution. In practice, the two membrane processes aren't mutually exclusive – they complement each other: ultrafiltration often handles pretreatment, while reverse osmosis provides advanced purification. Water quality, treatment goal, target recovery rate, and operational constraints are the key selection criteria.
The current and future role of membrane filtration
Membrane filtration is drawing growing attention as part of a more sustainable approach to water management. Through the EU Drinking Water Directive, the European Commission is pursuing stricter quality standards for public water supply⁴ and is addressing PFAS contamination through its own policy measures⁵. The UNESCO World Water Development Report also underscores how critical efficient treatment and reuse technologies are to global water security⁶, while UN-Water points to growing water scarcity worldwide⁷. In this context, membrane technology and its applications make a decisive contribution to the circular economy: it enables water reuse, resource recovery, and compliance with growing regulatory requirements – making it a central tool for the water and process challenges of today and tomorrow.
MANN+HUMMEL Water & Membrane Solutions at a glance
Whether it's drinking water treatment, industrial wastewater treatment, or process filtration – MANN+HUMMEL Water & Membrane Solutions offers a broad portfolio of membrane solutions for a wide range of separation tasks.
Our UF portfolio uses membranes with pore sizes of roughly 0.02 to 0.03 µm provide effective retention of bacteria, viruses, parasites, and other contaminants. Ultrafiltration is used across industries – from municipal and industrial water treatment to minimal liquid discharge (MLD) – often as a pretreatment step that protects downstream reverse osmosis systems and lowers total cost of ownership. For use in drinking water treatment, compliance with NSF/ANSI 61 and the requirements of the EU Drinking Water Directive (EU 2020/2184) are key quality criteria. A well-designed UF system also reduces energy and chemical consumption and extends membrane life.
Our RO portfolio removes particles down to a size of 0.0001 micron and rejects more than 99 percent of all dissolved salts, particles, and organic compounds in lab testing – actual rejection performance in ongoing operation varies depending on membrane type and feedwater quality. Reverse osmosis centers on five key application areas: wastewater reuse and reclamation, seawater desalination for water-scarce regions, contaminant removal from freshwater sources (including PFAS), and highly demineralized water for industrial applications such as pharma and semiconductor manufacturing. Our Oltremare and MICRODYN RO membrane series deliver high rejection rates alongside low energy consumption.
According to current UN-Water data, around 42 percent of household wastewater worldwide was not safely treated in 2022⁷ – a key focus area for SDG 6.3, the UN sustainability target for improving global water quality by 2030. MANN+HUMMEL is actively advancing water reuse with innovative membrane technologies. These solutions enable effective removal of micropollutants, support compliance with strict regulations, and help conserve valuable water resources while effectively addressing water scarcity.
From heavy metal removal to chemical recovery to the treatment of oily wastewater – our portfolio covers a broad range of industrial wastewater challenges. Solutions like iSep 500+, SpiraSep 1060, PureULTRA II, AQUADYN, and RO membranes enable minimal liquid discharge (MLD) all the way to zero liquid discharge (ZLD), helping companies recover resources and reliably meet regulatory discharge limits.
We offer tailored membrane solutions for numerous industries for the concentration, clarification, and demineralization of valuable process components – such as whey protein, milk proteins, or lactose in the dairy industry. For food and beverage applications, our products meet FDA compliance requirements as well as the EU regulation on food contact materials; where relevant, Halal and Kosher certifications are also available. The products are designed for high process reliability, product quality, and low total cost of ownership, and are manufactured locally in the U.S. and the EU.
Innovative products for cleaner water
Get to know three of our products in more detail and see what we can do for you with innovative, future-ready solutions:
These hollow-fiber UF modules are made from a hydrophilically modified PVDF membrane with a nominal pore size of 0.025 micron and are available in three module sizes (60, 80, and 107 m² of active filter area). They operate at very low pressure and are designed to withstand intensive chemical cleanings, which contributes to longer module life. PureULTRA II is NSF/ANSI 61 and NSF/ANSI 419 certified and is especially well suited as RO pretreatment as well as for surface water treatment and water reuse.
The iSep 500+ modules use a vacuum-driven, backwashable spiral-wound membrane design with an integrated tank concept, developed specifically for heavily fouling-prone and oily wastewater streams. Module design and operation, including aggressive air scouring, contribute to effective fouling control, helping to reduce capital and operating costs by potentially eliminating the need for elaborate pretreatment steps.
TRISEP stands for fully customizable membrane solutions, where element size, membrane type (MF, UF, NF, RO), and other parameters can be individually configured. Our sanitary TRISEP spiral-wound elements are designed specifically for dairy, beverage, pharma, and protein applications.
A validation study shows just how capable modern TRISEP process filtration membranes are in practice: it tested a newly developed TRISEP ultrafiltration membrane with a molecular weight cut-off (MWCO) of 10 kDa, designed specifically for whey processing. In head-to-head comparison tests, the membrane achieved 20 to over 40 percent higher permeate flux than standard market membranes – with comparable retention of valuable whey proteins. For dairy operations, that means higher throughput at consistent product quality, translating into a noticeable efficiency gain in day-to-day operation.
We deliver cleaner water and greater process reliability
Want to learn more about the right membrane solutions for desalination, industrial wastewater treatment, or water reuse? Looking for innovative solutions for food or pharmaceutical production? Get in touch with our experts directly to find the right membrane technology for your needs.
1 Global Water Intelligence, International Desalination and Reuse Association. IDRA Desalination & Reuse Handbook 2025–2026 [Internet]. Oxford: Global Water Intelligence; 2025 [cited 2026 Jul 2]: Global Water Intelligence | GWI
2 World Health Organization. Guidelines for Drinking-water Quality: Fourth Edition Incorporating the First and Second Addenda [Internet]. Geneva: WHO; [cited 2026 Jul 2]: Guidelines for drinking-water quality: fourth edition incorporating the first and second addenda
3 Dynamic Modeling of Fouling in Reverse Osmosis Membranes [Internet]. Bethesda: National Center for Biotechnology Information; 2021 [cited 2026 Jul 2]: Dynamic Modeling of Fouling in Reverse Osmosis Membranes - PMC
4 European Commission. Drinking Water Directive (EU 2020/2184) [Internet]. Brussels: European Commission; [cited 2026 Jul 2]: Drinking water - Environment - European Commission
5 European Commission. PFAS Pollution [Internet]. Brussels: European Commission; [cited 2026 Jul 2]: PFAS pollution - European Commission
6 UNESCO. World Water Development Report (WWDR) [Internet]. Paris: UNESCO; [cited 2026 Jul 2]: United Nations World Water Development Report | UN World Water Development Report
7 UN-Water. Progress on Wastewater Treatment – 2024 Update [Internet]. Geneva: UN-Water; 2024 [cited 2026 Jul 2]: Progress on Wastewater Treatment – 2024 Update | UN-Water
Frequently asked questions about membrane filtration
Membrane filtration raises a lot of questions. Here are the ones that come up most:
Membrane filtration separates substances using a selective membrane barrier. Separation depends on the membrane characteristics, which determine which components pass through and which are retained.
Membrane separation refers to the separation mechanism by which a membrane selectively retains some substances while allowing others to pass, depending on properties such as size, charge, or solubility.
Membrane technology covers all processes in which membranes are used to purify or treat water and process fluids. In water treatment, its range of applications spans from drinking water production to industrial and municipal systems to seawater desalination.
The four main membrane processes differ in their separation characteristics: microfiltration retains coarse particles and bacteria; ultrafiltration can also retain viruses and macromolecules; nanofiltration separates out multivalent ions; and reverse osmosis removes even monovalent salts. Each process covers its own application area. In practice, different membrane separation processes are often combined to optimize systems for the specific separation task.
Reverse osmosis enables the selective separation of dissolved salts and low-molecular-weight substances through a pressure-driven membrane process, without changing the water's phase. Reverse osmosis in particular achieves the level of purity required for desalination or high-purity process water.
The RO process works like this: an artificially generated pressure counteracts the natural osmotic gradient, reversing the usual direction of water flow. Instead of flowing toward the more concentrated solution, nearly pure water passes through the membrane, while dissolved salts and contaminants are retained on the feed side.
An RO membrane is used wherever high-purity water or effective desalination is needed – for example, in seawater treatment, boiler feedwater systems, and industrial process water treatment and reuse systems. The function of the RO membrane is based on the pressure-driven separation of dissolved salts and other dissolved substances.
A UF membrane is used both in municipal drinking water treatment and as pretreatment that protects downstream RO systems from fouling. Ultrafiltration is also used in industrial process filtration, for example for the selective concentration of valuable components in the dairy industry.